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Mortared rock walls: a how-to, part 3

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The materials:

  • The rock, of course -- You should have some notion of the kind you want, but I recommend that you not actually buy it until you have either a very good idea of the scope of your project or the base of the wall already constructed. It's much easier to measure the base construction and then purchase the stone, so you don't have to sheepishly return to the rock yard and get six or seven additional square feet of material in order to finish the work -- not that I have ever had to do anything like that. Check with your stone supplier, but for stack stone material you can expect to pay about $250 a ton with coverage of approximately 35 square feet per ton. For veneer stone, you will pay approximately the same amount and get about double the square foot coverage. These prices reflect the stone available in the Atlanta, Georgia area and are not necessarily representative of your neck of the woods. The big determinants of the cost will be the freight from the quarry nearest you. Measure the project and add 10-12% extra; remember you will be chipping the rock away, so the waste is fairly significant. In any case, you will probably have to buy the rock by the pallet, so be prepared. Have it delivered; don't mess around hauling the stuff in 14 trips to your home. Don't forget to include the cap rock for the top of the wall.
  • The cinder block sub-structure -- block comes in several dimensions, but a very popular size is 8" x 8" x 16". You'll need about 9 blocks for each 10 square feet of wall; get enough block for your work plus 10%, of course. Blocks generally cost about $2 each.
  • Masonry cement -- Your vendor will have the necessary masonry supplies. You will be looking for Type N, generally used for above-grade projects; it will run $8-9 a bag. I like to mix the mortar, fine sand, and portland cement in a 1:2:1/4 ratio, by volume. (In some locations you can find a "mason's mix" of all the required ingredients.) Check with your vendor, but you can generally expect coverage of 30-40 block and 25-35 square feet of stone. You'll use this for laying up the block (unless you pour the cavities -- see below) and sticking the rock to the wall.
  • Concrete for the footer-- the footer is the solid concrete base upon which you will erect the cinder block wall. Get enough bagged "sakrete" (pre-mixed cement, sand, and gravel) to build a foundation a foot wider and longer than your project and below the frost line of your area. You'll pay $3-7 a bag, depending on the size and type; coverage is noted on the bag.
  • Reinforcing bar ("rebar") -- in combination with the poured cavities, to strengthen the wall. I recommend that you get enough rebar to put in every third block, with the bottom 12" of the bar in the footer and the length to be as tall as the wall. In addition to the rebar, especially for walls under 2' in height, you can fill all the cavities with concrete and you have, essentially, a poured concrete wall. The advantage here is that you don't have to mortar the blocks together (a big plus for a DIY project) so you save substantial labor time.

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Mortared rock walls: a how-to(click thumbnails to view gallery)

The first row of block on the footer.Brick ties.Mortared blocks in place.Tennesse fieldstone.Trying the rock for location.



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